MANUAL
Manual jig line
The base line. The operator builds the floor cassette by hand on the jig stations, positioning joists to the design and fastening the sheets. Everything below is optional equipment added on top.
Jig stations only
Products & systems / EasyFloor
FLOOR & ROOF
EasyFloor
A straightforward way into prefabricated floors.
EasyFloor is a semi-automatic production line for manufacturing floor elements from your design data, with joists in timber or light gauge steel. It is the accessible entry point into offsite floor production: enough automation to lift quality and throughput, without the complexity or cost of a fully automated line. The line is built from modular areas, so you configure it around your product and your factory, and the final element characteristics follow that configuration.
A semi-automatic production line for floor elements with timber or steel joists, driven from your design data and built from modular areas.
- Semi-automatic, so it is approachable. The operator drives the process while the machine handles the demanding, repetitive positioning and nailing, a manageable step up from bench building.
- Driven by your design data. The line reads CDT files exported from common timber-frame CAD software, converting your design straight into machine operations.
- Modular, add what you need. Start with the jig stations and bolt on roller stands for material infeed and element output, a board vacuum lift for easier sheet placement, LAP CAD-PRO laser projection and a nailing bridge, or double up to two full jig stations under one portal.
- Big elements, both directions. Handles floor cassettes up to 10.5 m long and 3.8 m wide, feeding left-to-right or right-to-left to suit your flow.
- Accurate placement. Optional LAP CAD-PRO laser projection shows exactly where each component goes, reducing setup errors.
- Room to grow. Start with the areas you need and extend the line as volume increases.
TIMBER OR STEEL JOISTS
Floor cassettes and roof elements
EasyFloor builds floor cassettes and roof elements from your design data, with joists in timber or light gauge steel. The jig stations clamp both the same way, and the sheets are fastened at the bridge with tools chosen for the material you build with. Cassettes up to 10.5 m long.
How it works
Joists and boards, in timber or steel, are placed and joined across the line’s areas. In the frame assembly area, jig stations and roller stands hold and position the frame while laser projection and vacuum lifters support accurate build-up; in the bridge area, the nailing bridge station fastens the element. The finished floor element is transported on to the next stage. The line’s control system coordinates the stations from the design file.
EXAMPLE LAYOUTS
From a manual jig line to a double station
EasyFloor starts as a manual jig line and takes bolt-on equipment as you need it, and it scales from a single jig station to a double. These are example configurations; we plan the exact line with you in a pre-study.
WITH ADD-ONS
Equipped line
Add roller stands to feed material in and carry the finished element out, a board vacuum lift for easier sheet placement, LAP CAD-PRO laser projection to show where each part goes, and the nailing bridge to fasten the element instead of by hand.
Roller stands, vacuum lift, LAP CAD-PRO laser, nailing bridge
DOUBLE
Double jig station
Double up to two full jig stations served by a single portal, so one cassette is built while the other is worked. Higher throughput on the same line.
Two full jig stations, one portal
THE NUMBERS
Technical specifications
| Floor element capacity | |
|---|---|
| Length | 2400–24,000 mm |
| Thickness | 230–450 mm |
| Width | 600–3800 mm |
| Weight | Max 500 kg per jig table |
| Line | |
|---|---|
| Operation | Semi-automatic, CDT-file driven |
| Feed direction | Left-to-right and right-to-left |
| Control system | Industrial PLC, configured to regional standards |
| Typical areas | Frame assembly area (jig stations, roller stands, LAP CAD-PRO laser, board vacuum lifters, joist stands) and bridge area (nailing bridge station) |
SEE IT RUN
EasyFloor in production
What goes in it
Inside the line
Your next factory starts here
Talk to Randek
Tell us what you build today and where the bottleneck is. We will point you to the right team: locally where we have one, from Sweden where we do not.