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ZeroLabor Robotic System
Autowall incl ZeroLabor

ZeroLabor Cell

ZeroLabor in brief


Cutting-edge data-driven Robotic System solution, that automates various working processes. Customizable to meet specific requirements and can be integrated into an existing production line or operate independently.

Automates various tasks with ease! Whether producing walls, floors, or roof elements, the ZeroLabor Robotic Sheathing boasts faster speed and enhanced capabilities. Choose from a configuration of two to five robots.

The system can sheet the building element with multiple different layers. Recycle bins with the possibility to separate materials, i.e. OSB and plasterboard in different bins. Next bigger sheet function, robotic saw tool, robotic gluing, separated sheet handling, tool changing for end tools on the router, and advanced tongue and groove capability.

ZeroLabor-Robotic-System

 

Robotic Assembly

ZeroLabor Robotic Sub-Assembly – Advanced Automated Wall Component Manufacturing

Boost Efficiency with Automated Subcomponent Assembly for Wood Wall Panels.

The ZeroLabor Robotic Sub-Assembly System is an advanced automation solution designed to manufacture and assemble complex wooden wall subcomponents—including rough openings for doors and windows, as well as U-studs, L-studs, double and triple studs, noggings, and more. Built for versatility, this robotic system operates seamlessly as a standalone unit or can be fully integrated into high-precision, large-scale automated production lines for offsite construction and panelized building systems.

  • Fully automated sub-assembly of structural elements in timber wall systems.
  • Improves production speed, enhances quality consistency, and reduces workplace safety risks.
  • Remote production planning enabled via the Randek Planner Tool.
  • Real-time monitoring and performance tracking through My Randek, supporting data-driven decision-making.
  • Compatible with global construction standards, using standardized building techniques for flexible deployment worldwide.
  • System components: Pallet Buffering System, Reload Station, Sub-Assembly Worktable

Whether you're manufacturing at scale or optimizing a smaller factory setup, the ZeroLabor Sub-Assembly Robot offers unmatched productivity, adaptability, and precision—helping prefabricated building manufacturers meet the growing demand for efficient and sustainable construction solutions.

Robotic Framing

ZeroLabor Robotic Framing – Precision-Driven Automated Wall Framing Solution

Achieve Maximum Frame Accuracy with Robotic Automation.

ZeroLabor Robotic Framing by Randek delivers advanced robotic solutions specifically engineered to automate and optimize the wall framing process. Adaptable to regional construction requirements, this flexible solution is customizable for markets worldwide, helping manufacturers meet strict quality standards and productivity goals in off-site and modular construction.

  • Robotic Stud Feeder: Automatically cuts and places studs and noggings with high precision.
  • Nogging Machine: Precisely cuts noggings to the correct length and adjusts for stud thickness to ensure dimensional accuracy of each wall element.
  • Top and Bottom Plate Buffer Station: Streamlines material handling, enabling seamless workflow between framing steps.
  • Customizable Placement: Noggings can be positioned centrally or evenly spaced as two separate pieces—fully adjustable to project needs.
  • Enhanced Efficiency and Ergonomics: Reduces manual lifting and improves safety and productivity on the factory floor.

Whether you're scaling up production or fine-tuning accuracy in a high-mix environment, Randek’s ZeroLabor Robotic Framing system offers unmatched automation, customization, and quality control—empowering manufacturers to build smarter and faster.

Robotic Sheating

ZeroLabor Robotic Sheathing

High-Performance Sheathing Automation for Walls, Floors & Roofcasettes. Boost speed, precision, and productivity!

    These systems are designed to support operators by lifting, positioning, and securing various studs, ensuring both speed and precision in the production of timber frames.
    The ZeroLabor Robotic Sheathing System is an advanced automation solution designed to streamline the sheathing of prefabricated wall panels, floor cassettes, and roof elements. Engineered for speed and flexibility, this high-efficiency system automates complex sheathing tasks using a configurable setup of two to five robots—allowing manufacturers to scale production based on factory needs.

    • Multi-Tool Robotic Sheathing Capabilities
    • Automated multi-layer sheathing
    • Apply OSB, plasterboard, and other materials in seamless, layered applications.
    • Intelligent material sorting: Integrated recycling bins separate materials like OSB and gypsum board into designated bins for sustainable processing.
    • Next-sheet optimization: Smart detection and placement of the next suitable panel size.
    • Router tool changing: Automatic switching of end tools based on project specifications.
    • Robotic saw & edge formatting: Includes advanced tongue and groove functionality for precision panel interlocking.
    • Seamless sheet handling: Smart handling of individual sheets for high-speed, continuous production.

    Once the frame enters the robotic work cell, the system’s automated squaring table aligns and corrects any deviation in the studs—setting a perfect starting point for robotic operations. Reliable, scalable, and proven. Known as the original workhorse in the ZeroLabor automation series, the Robotic Sheathing System delivers maximum uptime, reduced labor needs, and consistent, high-quality output for off-site construction factories. Whether you're producing thousands of square meters weekly or optimizing a smaller setup, ZeroLabor Robotic Sheathing offers the performance, intelligence, and flexibility to meet today's demanding building schedules.

    Robotic Gluing

    ZeroLabor Robotic Gluing

    Precision glue application for Offsite construction automated gluing system with CAD Integration for enhanced efficiency and safety. 

    The ZeroLabor Robotic Gluing System is a high-performance, automated solution that reads CAD data to apply glue with exceptional precision and consistency.
    Designed to optimize both glue quality and usage, it ensures accurate distribution of the selected adhesive type-reducing waste and improving bond strength across your wall, floor, or roof panel assemblies. Positioned strategically ahead of the sheathing process, the robotic gluing cell supports a smooth and efficient production flow, making it a smart addition to any offsite manufacturing line.

    • Reads and applies based on CAD/CAM project data
    • Reduces adhesive overuse and material costs
    • Minimizes health and safety risks in factory environments
    • Ideal for integration into automated panel production workflows
    • Consistent, high-quality glue application for timber elements

    Boost precision, safety, and productivity with ZeroLabor Robotic Gluing—an intelligent automation solution built for modern construction factories.

    Robotic Insulation

    ZeroLabor Robotic Insulation – Automated Insulation for Wall, Floor and Roof Elements

    Boost Efficiency, Accuracy, and Worker Safety with Fully Automated Insulation.

    The ZeroLabor Robotic Insulation System automates the installation of insulation materials into prefabricated building elements—such as walls, floors, and roof cassettes, enhancing both efficiency and precision. By eliminating the need for manual insulation fitting, this system reduces labor costs, improves consistency, and creates a safer, more ergonomic working environment.

    • Fully automated insulation application
    • Increases speed and accuracy in factory production
    • Reduces manual labor and repetitive strain for operators
    • Delivers consistent insulation placement for higher energy performance
    • Ideal for offsite construction and high-volume manufacturing lines

    Upgrade your insulation process with ZeroLabor Robotic Insulation—a smart automation solution designed for modern prefab construction.



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